Number One On Its Own

Number One looks very simple, it’s just a burnt out hair drier with wheels. As out first design we opted for a wheeled robot that followed a more traditional form, but it has been repeatedly updated over the years and now is completely autonomous with a mind of its own, making it one of our most complex robots. Powered by a RaspberryPi, our new Number One is now a Edge AI mobile sensor.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

DIY wheeled robot

The handle of the blow drier servers as a functional hub for the electronic component. The two batteries (one for the RaspberryPi and one for the motors) are attached to the back to allow for quick replacement. The camera is mounted at the top to provide a good overall view. The display, which is mostly for show, is forward facing. We added “bumpers” to the screen on each counter to help protect it in from falling or bumping in to something. The first screen hit a end table and developed a crack, which convinced us that it needed some armor.

DIY Wheeled Robot RaspberryPi

To protect the range finder, we added wooden bumper. Originally the range sensor had no protection, but after a few good hits we decided a bumper was a good idea. The range finder has proven to be sturdy but the wires to tend to fall off.

DIY Wheeled Robot RaspberryPi

Above is a back view. When we first built Number One it the components were completely attached using electrical tape. While this worked surprisingly well, it did not look good. Most components are now bolted on or attached using leather to help the robot look more aesthetic.

DIY Wheeled Robot RaspberryPi

The RaspberryPi is attached in front for easy access. The USB and other access ports are easily accessed allowing for quick repairs. We use a wireless keyboard to control the RaspberryPi. While the robot is autonomous (it makes decisions on its own) when it first gets power the AI part of the robot does not turn on. The robot can only become active after we execute a command. The original model turned on automatically, but that proved to be a bit of a headache when something went wrong.

Robot layout

The above image is the layout design using software from Fritzing.org. This is a far simpler layout that what we made for Number Two and Number Three. We may add more sensors over time, but to enable a fast response and to reduce power needs we decided to keep the number of sensors to a minimum.  Another difference is we are not using an Arduino to control the movement. For beginners this is a better design to learn with.

Here is Number One in action! Come see it live at this year’s Bay Area Maker Faire! 

You can download the code from our GitHub.

Happy Creating!

Wiring of Number Two and Three

The HipMonster’s sister team decided to push our robotics to the next level. They were dissatisfied with remote controlled robots with no personality or pre-programmed robots who were predictable. What they wanted was a more independent android which could interact with and learn from its environment. While AI would drive this vision, just as important would be sensors and mechanics to enable the robots to come to life.

To start upgrading Number Two and Number Three, we explored different wiring layouts using Fritzing. Fritzing is an open source software program that lets you design and prototype component layouts virtually. This is a great tool for experts and beginners alike and can save you time and money in developing your next electronic project. The images below are exported from Fritzing and show layouts for our improved robots.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

Fritzing diagram of steampunk robots

The above image is the layout for the Arduino and motors that allow the robots to move, as well as a decorative LED light. The linear actuators are controlled by H-Bridges and the motors by relays. We use a 12 volt battery for power. The Arduino receives commands from a RaspberryPi, which controls the LED light and  brings everything together. Written in C++, the code for the Arduino is based off of our Walker code.

Sensor diagram for steampunk robot

The above image is the layout for the RaspberryPi and the sensors. The signal processing and AI that is written in Python would live on the RaspberryPi. After much experimenting, we found it was best to have most sensors connected directly to the RaspberryPi and dedicate the Arduino completely to movement. Here is a good tutorial on using a motion sensor with a RaspberryPi.

While we wanted a robot with modern AI and technology, we still wanted a steampunk feel. So we decided to use wood for the baseboard, use vintage wiring techniques, and use leather to secure components and wires.

Computer parts for a robot

Once the layouts were finalized and the components acquired for our design, we started exploring different layouts for the baseboard. The baseboard is the most critical piece for our robot’s design. Not only does it secure all the electronics, but also provides structural support for the arm movements. While wiring the board, finding the right layout proved to be more of an art than science. The electronics, power, wiring and the robot’s skeleton all needed to fit together seamlessly, but often one or two components would refuse to play well with the others. The biggest issue was arranging the cabling to minimize stress on the connectors. For example, the HDMI slot needs to point downward or the stress would bend it over time. Number Two and Number Three also needed slightly different boards to work well with their different designs.

Wooden computer baseboard

Above is the final form of the baseboard with the mounting screws attached. Remember to test the sizing on the mounting screws on each component before attaching them to the board. Also make sure to double check your measuring before drilling holes.

Wiring robot components together

Here we are wiring the board for Number Two. We found it was good to test each connection after it was attached to make sure the wires had a clean connection and would not come off. While wiring two or three wires is easy, but after wiring a larger amount, mistakes can be made. If just one wire was in the wrong place or was stripped incorrectly, you could spend hours tracking it down. Thankfully both the Arduino and RaspberryPi are forgiving, but the sensors are not. If you wire a sensor incorrectly it will overheat and burn out.

Here is another view of us wiring the board. Before attaching it to the robots, we tested everyone repeatedly. Even our cat helped in the testing by batting the wires as the motors kicked in.

And here is the Number Three with its new board in action! The color circle indicates which sensor is receiving input. When the robot receives stimuli, it responds by either moving or speaking to try and encourage more stimuli.

Come see Number Three, Number Two, and more at this year’s Bay Area Maker Faire.

Happy Creating!

AI as Art

When designing Robot Freedom, our educational presentation on robotics, the HipMonsters  team wanted to make robotics and artificial intelligence (AI) approachable to a mass audience in hopes of inspiring the creators within all of us. To achieve this, the core principles for our AI design were defined by the Hip Monster’s sister team (ages 9 and 12 at the time), namely, robots should have distinct personalities, emotions, curiosity and be first and foremost pieces of art.

Robot Freedom's AI platform using S-O-R theory.

Given these principles, the foundation of our artificial intelligence framework (show above) is based on Stimulus Organism Response (S-O-R) Theory. S-O-R theory is a psychological framework that enables researchers to explore how stimuli (such as a bell) can impact an organism’s responses, (a dog salivating). Like Pavlov’s dog salivating at the sound of a bell, our robots learn and adapt as they experience outside stimuli and are always eager for more. The robot’s AI is driven by five personality traits that govern how they interpret and respond to stimuli. Below is how a signal from a sensor (stimuli) flows through our AI (organism) and results in an action (response).

Robot Freedom's artificial intelligence platform using S-O-R theory. Agent Stack

Central to the robot’s stimuli exploration is a sensor array of ten sensors ranging from sound to touch. When a robot receives a stimulus, it first processes the information based on its preset personality, then uses past experiences to choose a response based on its personality. Below is a color key to the robot’s sensor display panel.
Robot Freedom's sensor color chart.

 

These experiences are weighted based on the outcome of the robot’s actions allowing the robot to adapt responses to new stimuli. The robots can move, change visual effects, or talk using a chatbot. Below is the full software stack used in our robots.

Robot Freedom's AI platform using S-O-R theory full stack

All the processing is run on a Raspberry Pi and you can download if on our GitHub. Come see this in action at this year’s Bay Area Maker’s Faire!

Happy creating!

Number Three’s Controller

This post is an old one we forgot to publish a while back. Currently, Number Three is controlled by a script that is run on a Raspberry Pi sending commands to an Arduino. But originally Number Three was controlled by a wireless relay switch. We used wireless relays at first because they are simpler and we could just focus on the mechanics of the robots. As our robots got more complex, we had to migrate to Raspberry Pis. This post is a good overview of wiring a relay and even if outdated gives good insights. Also, a wireless relay may be useful in other situations.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

wiring for a robot control unit

Here is a 12-volt, 16 relay wireless board. It is typically used for lighting but we have other purposes in mind- robots! To begin here are some basics. To control motor you change the power going it. A motor needs positive (red wires) and negative (black wires) energy to work. A relay controls power going to an engine. When wiring a relay the wire that gives the signal (what tells the relay to be on or off) is usually a color other than red or black. In this case the color is light blue.

wiring for a robot control unit

Honestly there is not too many parts to this build just the relay, linear actuators, wire nuts and a lot of wires. We recommend doing the build in an area easy to clean and free from pets. When you cut the wires little bits of wires can fall to the floor may end up in the foot o a pet.

wiring for a robot control unit

The wiring for the relays proved to be more difficult than we thought because the wires were slightly thinker than the connection wanted.  We had to twisted them tightly to fit them in. If you are buying wire go with a thin grade.

wiring for a robot control unit

When doing a wiring job of this scale, over 64 wires, it is best have a plan laid out before starting and if possible divide the labor. Our plan was to wire in order or wire type (signal, positive, negative, output).  To make it easy we cut all the wires the same length. To attach the wires we used wire nuts but have migrate to using lever connection nuts for quick builds.  The wire nuts proved to be too finicky and we don’t recommend them until the final build.

wiring for a robot control unit

Here is a pile of pre-linked positive wires. Since we wanted to control a linear actuator we need to use two relays to control on the power. To make an actuator extend and retract you need to you flip positive to negative,  this is called reversing polarity. But one relay can on turn power on and off. So to be able to reverse polarity we needed to wire XOR logic gate. This is a good overview of how to control linear actuators and here is a good diagram on a XOR XOR logic gate.

wiring for a robot control unit

Here is the completed relay ready for testing.  Make sure all the wires are screwed in tightly and no fray wires are touching before pugging in the relay.

And what better way to test than knock something over and make a big mess!

wiring for a robot control unit

Here is the new controller installed on the back of Number Three. Since we are aiming for a steam punk robot the mass of wires is exactly the look we wanted.

Happy Creating!

Cosplay Dragon Tail

One thing we have always been jealous of is tails. Cats and dogs flaunt them as they strut around waving them in the air. So when making our dragon costume, we wanted a moving dragon tail that seemed alive. Not a dead tail, but one that had a personality of its own.

We searched through our past builds and thought the joint work on our little wooden robots would do the job. We also so some cool designs on the web like this one.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please read our disclaimer.

Parts needed to build a cosplay, wooden, flexible tail.

This build just needed some wood, bolts, wood glue, rubber bands and lots of duct tape.

sistering two wooden dowels

Since we wanted the tail segments to interlocked we glued two pieces of 2X2 wooden dowels together. Be careful not to put too much wooden glue, it just needs a thin coat. Make sure to give it two days to dry, you don’t want it to come apart when you start cutting.

measuring wooded dowels

Measure out the segments carefully. You can vary the lengths depending one what look you are going for. We went with four inches length on the top part and one inch slots on the backside.

Here is a view of the final design. Each segment will have the same “hat” shape.

a cosplay, wooden, flexible tail.

Each hat will fit together in an alternation pattern. We tried making the segment in “z-shape” but it did not move as organically as the “hat-shape”.

Drill press

After carefully measuring, we used our trusty drill press to make the holes. Try to make a tight fit for the bolts. If the holes are too big the tail, may stick over time as the bolt cuts into the wood.

Making a cosplay, wooden, flexible tail.

Now it is time to assemble! It fits together like puzzle pieces. Make sure to put bees wax on the segments to protect the wood.

Create a base for a tail

Now on to the belt for the dragon tail. To create a base for the tail, we used cardboard and high grade duct tape. An earlier build with standard duct tape did not last very long. First cut out a piece of cardboard about 5 by 8 to help guide you as you “weave” the duct tape. The cardboard does not provide any real support but just helps you remember the shape. The bigger the base, the more stable the tail will be.

creating a base for a tail

Weave strips of duct tape alternating between vertical and horizontal directions. You want to use several layer, enough that it can support the tail.

creating a base for a tail

Next careful cut four slits in the base for the belts. We recommend two belts but one top belt can work depending on your custom. We used camping stapes for the belts with fast release clips to making taking the tail on and off easy.  Here is another design that we borrowed element from.

detail of a cosplay, wooden, flexible tail.

Next punch two holes in the base for the bolts to secure the L-braces. The L-braces will attach the tail to the belt. Use big washers when attaching the L-braces to prevent them from twisting into the duct-tape.

A cosplay, wooden, flexible tail being assembled.

Now, attached the tail using four wood screws. Use small screw and drill guide holes; you do not want to split the wood.

Top view of a cosplay, wooden, flexible tail.

Finally, add two rubber bands at the base to give it some life and your tail is ready to be flaunted!

Back of a cosplay, wooden, flexible tail.

Here is a back view showing how the base looks when completed.

Two cosplay, wooden, flexible tails side by side.

Here are both dragon tails completed!

Happy Creating!

Carved Wooden Seals

As presents for our teachers last year, we decided to make a series of wooden seals. We chose cats because of their iconic shape, and because of our own cat. We prefer using a Japanese saw because it gives us a clean cut and is much easier to use.

Please note, that this material is provided for informational purposes only and is not a guide on how to create the designs. Please read our disclaimer.

Making Wooden Seals

To get the basic cat shape we do rough cuts with the saw, then use a craving tool to clean up the edges. The make sure the vice does not cut into the wood we used scrape from an old pair of jeans.

Making Wooden Seals

To get the ears we need to create a negative space between the slanted edges we just cut. The do this we first cut several slots making sure to stop just short of the end of the slanted edge. You do not want got beyond that point or the ears will more like bunny ears than cat ears.

Making Wooden Seals

You want to have several slots cut to to make removing them easy. If the slots are too thick when you try to pop them out (the next step you could instead break off the ears.

Making Wooden Seals

Once we have cut the slots we use a chisel to pop them off. Make sure to go slow and start with the center slot. When you pop off the ones next to the ears make sure to have the flat edge of the chisel pointed towards the ear. Most of the time this works like a charm but sometimes the wood refuse to cooperate. If this happens to you try you best then try using other tools like a flat head screw driver. Worst case use the chisel to cut the out and if nothing works just start over.

Making Wooden Seals

Then we used the chisel to clean up the rough parts between the ears. Two of the seals in this batch had slots that broke off half way making the clean up job a bit hard. Go slot and do not use force. If the chisel is sticking it is either at the wrong angle or you are trying to carve out too much in one go.

Making Wooden Seals

We use a rasp to finish it out.  You can use sand paper as well but we like how you can shape thing with a rasp.

Making Wooden Seals

Next we used a spoke shave to round the edges of the square dowel to make it more cat-like. Again, do not force the tool. Just use a gentile motion while applied light pressure. If you use too much force you can cut into the wood.

Making Wooden Seals

Then sand to get the finished look. Remember to take the time to sand it right. After all the work it took to get here you do not want to spoil it by not having a clean surface for painting.

Making Wooden Seals

For a finishing touch we made a cut all the way around the seal to create a neck for the cat, We made sure the cut was not too deep and went evenly all the way around the body.

Making Wooden Seals

We then used a craving tool to widened the curve being careful not to cut too much out.

Making Wooden Seals

Here is a line up of all six seals ready for painting!

Making Wooden Seals

For each wooden seal we picked three different colors to create a unique theme. We used acrylic paint for these seals but you can us wood stain or oil paint if you prefer.

Making Wooden Seals

This one reminded us of lava!Making Wooden Seals

We painted the layers over time to make sure each color stood out and did not blend in with the rest too much.

Making Wooden Seals

All six seals with their paint jobs finished!

Making Wooden Seals

The seal for the wooden seals was made of an eraser.  We used wood carving tools to engrave them. Make sure you do a reverse image of what you want printed!

Making Wooden Seals

Here are the seals bases with their wooden carvings.Making Wooden Seals

We attached the eraser to the wooden seal using hot glue. Make sure to score the bottom of the wood seal and the eraser so you get a strong bound.

 

Happy Creating!

Wooden Pony Carving

Our pony carving was inspired by Pinkie Pie from My Little Pony. We love Pinkie Pie’s bright outlook and humor! When we found a scrape of bright colored faux fur in our recycled fabric box, we all thought of her right away.

Please note, that this material is provided for informational purposes only and is not a guide on how to create the designs. Please read our disclaimer.

Carved toy pony
This is a side view

We used balsa wood for the body and faux fur for the mane. It took a while to carve since ponies have a specific body shape. We first drew the basic outline on the balsa wood then cut out the rough shape with a saw. To make sure we did not damage the wood we wrapped it in leather when it was in the vice. Then we used wood carving tools and sand paper to finish the shape. The head was the hardest part to get right. Ponies have a very specific look to them. We used a wood carving tool with a groove to get the fur just right.

Carved toy pony

The mane was stapled on to the body then pulled over to cover up the staples. To give it a bright color we used a red wood dye. The dye also showed off the pony’s carved fur.

Wooden little pony

After a quick comb our little pony carving was ready to roam the world!

Happy creating!

Foam-Mo Creations

This is an introduction to one of our favorite making materials, Foam-Mo. Foam-Mo is really great for making models of organic stuff, such as plants and animals, whereas regular air-dry clay has the wrong texture. The Hand of Glory, from one of our other posts, was also made out of Foam-Mo.

This is an introduction to one of our favorite making materials, Foam-Mo. Foam-Mo is really great for making models of organic stuff, such as plants and animals, whereas regular air-dry clay has the wrong texture. The Hand of Glory, from one of our other posts, was also made out of Foam-Mo.

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please take a look at our disclaimer.

Foam-Mo

This is what Foam-Mo looks like when it’s packaged. If you want to work with Foam-Mo, you should also get some plastic spray, because without the plastic spray Foam-Mo can disintegrate over time.

Foam-Mo creationFoam-Mo creation

Here are some of the small designs that we made. Like we said earlier, Foam-Mo works well with organic stuff. It  is really soft, and moldable, and not sticky at all. You should not add water, because water can damage your creation, causing them to crumble. While working with Foam-Mo, we used some of the same techniques that you would use for regular clay to mold it.
Foam-Mo creation

Here are some more animals that we did, two small snakes. Foam-mo can be rolled really thin, but it holds the same risk as air-dry clay when it it thin. As it is very soft, it also might need supports while it is drying. For this project, we had to prop up the heads to prevent drooping.

Foam-Mo creation

This is what it looks like after is is sprayed with plastic. Make sure to do multiple layers, and get every part of the clay. Make sure to spray it AFTER the clay has finished drying.

Foam-Mo creation

Here is a cat that we sprayed and painted next to one that we didn’t. The cat that didn’t get sprayed looks droopy, and has the wrong texture, due to the fact that we left it unsprayed for over a year, and it started disintegrating.

Foam-Mo creation Foam-Mo creation

Here are two projects that we finished spraying and painting. The colors show up pretty bright, even though the plastic spray was black. We did multiple layers for some of them, but I think that the paint worked pretty well. We used acrylic paint, but you can research and find your own paint.

Happy creating!

DIY Moss Terrarium

What do you do if you break a pot? This fun DIY moss terrarium will teach you a great way to decorate your space with recyclable materials! It will brighten up your space and help you avoid throwing away useful pottery!

Please note, this material is provided for informational purposes only and is not a guide on how to create the designs. Please read our disclaimer.

moss terrarium

Let’s make a moss terrarium! The first step is to pack in as much mud as you can without the mud falling off. You can press in flat shaped rocks for stairs and platforms, then put more mud on top of it for more support. To create stairs, find similar sized rocks and stack them on top of each other, with space in front of it.

moss terrarium

Here is what it first looks like after you attach the platforms. We used slate as our rock, because it is very flat. We also put some rocks along the side of the pot to look like the side of a cliff.

moss terrarium

Use a paintbrush and water to clean mud off of the rocks and the front edge of the pot so it doesn’t look too dirty.

moss terrarium

Next, before the mud dries, walk around outside to gather mosses and small plants. Gently tear the moss to the right size and press it into the mud. More is more, so put moss on every available surface to make it look more like a forest. If the soil is too dry, or not sticking, slowly add water in small amounts.

moss terrarium

For the small plants, poke a small hole and press it in. Put more moss over the exposed soil around it and press. If it is too small, first make a ball of mud around the roots of the plant and then press it in.

moss terrarium

Gently water all of the plants with a mister or with your finger. Do not dump too much water all at once or you will kill your small plants and/or sweep away the rocks and mud.

moss terrarium

You can also add some small decorations on the terrarium to create a landscape or a scene. Make sure to water it regularly! But if your plants die, you can use the same method to replace them!

Happy creating!

 

 

 

SF Zoo Fundraiser Jewelry

jfheTo support the San Francisco Zoo, the HipMonsters’ sisters team, and a neighborhood friend decided to sell jewelry to raise money and awareness. Their efforts were a great success, raising nearly 400 dollars in two days of work, thanks to the generous and kind people of San Francisco.

Here is a selection of just some of the fundraiser jewelry sold! The jewelry is made with molding clay and painted with acrylic paint.

Thanks again to our neighbor friend and all the kind people who donated!

Happy creating!